Description:

Gear Grinding Machine CNC - KAPP KX1

The KAPP Gear Center is a six-axis gear hard machining system for straight and helical gears.

• X-Axis: Support Slide
• Y-axis: Radial slide
• Z-axis: Z-carriage
• A-axis: Workpiece spindle
• B-axis: Swivel plate of the support slide
• C-axis: Tool spindle

Technical specifications of the gearing center:

Control: SIEMENS SINUMERIC 840D

Dimensions and weights:

• Base area (length x width x height): 5016 x 3025 x 2365 mm
• Weight (net weight): 11 000 kg
• Tool and workpiece
• Max editable module: 5 mm
• Number of teeth: 1-999
• Outer diameter: 120 mm
• Gear length: 150 mm
• Angle of inclination: +35/-35 degrees

Axis travels:

• X-axis: 220 mm
• Y-axis: 110 mm
• Z-axis: 120 mm
• A-axis: 360 degrees
• B-axis: -60/120 degrees
• C-axis: 360 degrees

Maximum axle speeds:

• X-axis: 10 000 mm/min
• Y-axis: 10,000 mm/min
• Z-axis: 8 000 mm/min
• A-axis: 2 000 1/min
• B-axis: 5400 degrees/min
• C-axis: 7000 1/min

Axis resolutions:

• X-axis: 0.0001 mm
• Y-axis: 0.0001  mm
• Z-axis: 0.0001  mm
• B-axis: 0.001°

Electrical equipment:

• Operating voltage: 400  VAC
• Supply voltage: 24 VDC
• Luminous voltage: 230VAC
• Frequency: 50 Hz
• Connection power of the gear center:  84/132  kW/kVA
• Input protection: 125 A

Engine power:

• X-axis: 8.5 kw
• Y-axis: 8.5 kw
• Z-axis: 1.9  kw
• A-axis: 22 kw
• B-axis: 6.3 kw
• C-axis: 22 kw
• Hydraulic pump: 2.2 kw
• Pump for engine cooling A- and C-axis:2.2 kw

Other Specs:

• Continuous sound level of the system: Approx. 78 db(A)
• Compressed air consumption of the system: Approx. 18.0 m³/h

Technical data of the cooling lubricant system:

Dimensions and weights:

• Dimensions of the cooling lubricant system (length x width x height): 3025 x 2275 x 2270 mm
• Weight of the cooling lubricant system (net weight) without/with tank filling: 2000/4350kg
• Tank capacity cooling lubricant system: 2350 l

Motor power:

• Lifting pump Brinkmann, FRES 65-135:  4.0 kW
• Pump machine supply Brinkmann, TC 450/560: 1.65 kW
• Pump Grinding room cleaning Brinkmann, TA 302/320: 1.7 kW
• Pump belt flushing Brinkmann TC 63/440: 1.1 kW
• Drive belt transport Reber, gear motor type MI60: 0.4 KW
• Drive Cleaning shaft  Reber. Gear motor type MI60: 0.4 kW
• Pump Suction Chip tank Brinkmann SB 20:  0,17 kW
• Hydraulic pump B-axis clamping/chuck Rexroth, motor pump-one. MPU1-V710-100L: 2.2 kW
• Hydraulic pump Motor cooling Rexroth, motor-pump-inh. MPU1-V710-100L: 2.2 kW

Assemblies of the cooling lubricant system:

Bandpass filter:

• Compact belt filter system RESY
• Type KBF 1001/1040E

Filter area:

• Endless belt
• Filter power: 1000 l/min

Carbon lubricant cooling:

• Immersion recolor: HYFRA Type TRK 90-S
• Cooling capacity: 11.5 kW

Cooling hydraulic oil:

• Immersion rock cooler: HYFRA, type TRK 50-S
• Cooling capacity: 6 KW

Oil evasion extraction:

• Oil mist separator AFS 1600
• Air/oil mist flow rate: approx. 1600 m³/h