(2008) TCS Rotor Die Casting Cell
Rotor and Stator Production Line: Frame Sizes 280-355 mm for 75-355 kW Motors
Integrated Aluminum Die Casting Line for Large Motor Rotor Production
This comprehensive rotor die casting cell is designed for high-capacity motor manufacturing, specifically for frame sizes 280-355 mm (75-355 kW). Centered around a TCS ROTORCAST LR 5000S vertical die casting machine with a 5000 kN closing force, the line includes an advanced (2018) StrikoWestofen WESTOMAT dosing furnace and a (2008) ELSKLO 120kW electric melting furnace. With an injection capacity of up to 125 kg of aluminum, this setup provides a complete solution for high-precision, heavy-duty rotor production.
Industry
Electric Motors
Sale Type
Private Treaty
Manufacturer
TCS
Country
Poland
Machine Type
Rotor Die Casting Cell
Year of Manufacture
2008
This line consists of:
- (2008) ELSKLO RKL800TS/1100°C/120kW/ABB C100 Electric Furnace
- (2018) StrikoWestofen WESTOMAT ProDos 3 Furnace
- (2013) OML Skawina URO 200 WA Refiner
- (2008) TCS ROTORCAST LR 5000S Vertical Aluminum Die Casting Machine
- (2008) TWK WRE 5L 46A Container Chiller
- (2008) TWK WRE 52 52 B Torpedo Chiller
Technical Details
- Closing strength: 5000 kN
- Opening strength: 360 kN
- Intermediate platen raising: 400 kN
- Shell holding raising: 400 kN
- Shell closing: 157 kN
- Container Input/Output: 160/80 kN
- Rotor ejector bottom matrix: 170 kN
- Slug ejector: 157 kN
- Injection: 2120 kN
- Injection return: 690 kN
- Injection advancing: 200 kN
- Off-machine injection return: 100 kN
- Expulsor cylinder platen mobile: 305 kN
- Expulsor cylinder platen mobile stroke: 600 mm
- Movable platen stroke: 1200 mm
- Intermediate platen raising stroke: 300 mm
- Shell holding raising stroke: 10 + 40 mm
- Shell closing stroke: 245 mm
- Container shift: 1150 mm
- Shift lower die board: 1450 mm
- Injection total: 575 mm
- Rotor extractor bottom matrix: 300 mm
- Container/plunger dimension: Ø 200/360 mm
- Container holding bush dimension: Ø 470 mm
- Max/min usable light between platens: 1400 / 550 mm
- Passage between columns: 1120 x 920 mm
- Shell holding passage: 580 mm
- Maximum gross capacity aluminium injection – Container Ø 200: 40 kg
- Maximum gross capacity aluminium injection – Container Ø 360: 125 kg
- Power capacity: 53 kW
- Oil tank capacity: 1000 lt
- Sound pressure: <80 dB(A)
Technical Details of (2008) Elsklo RKL800TS/1100°C/120kW/ABB C100 Electric Furnace:
- Application Purpose: Designed for melting and maintaining the temperature of aluminum alloys
- Type: RKL800TS
- Maximum Temperature Differential: 1100°C between the crucible and heating panels
- Maximum Molten Alloy Temperature: 800°C
- Device Functionality: Facilitates the discharge of molten alloy into a transport crucible
- Input Power: 130 kVA (200A per phase)
- Supply System: 3×400/230V, 50Hz, TN-C-S
- Control Voltage: 1NPE 230V, 50 Hz, 24VDC
- Protection: According to CSN EN 60529
- Furnace Weight: 3800 kg (excluding accessories)
- Total Weight: 6000 kg
- Noise Level: Minimal when stationary, 55 dB during tilting
- Heating Power: 120 kW controlled zone, split into two segments of 60 kW each, 12 heating panels at 10,000 W each, 400V
- Maximum Temperature Capability: 1100°C (heating elements)
- Temperature Control: ABB C100 controller
- Crucible Type: BPK800 with a thermocouple pocket, B+P (Vesuvius)
- Crucible Base Dimensions: Diameter 360 mm, Height 150 mm
- Maximum Load Capacity: Approximately 800 kg of aluminum
- Hydraulic Unit: Model SMA05-62/17.0-D11-60S.OB-XXXX/02400, manufactured by ARGO-HYTOS
Technical Details of (2018) StrikoWestofen WESTOMAT ProDos 3 Dosing Furnace:
- Maximum Operational Temperature: 800°C for molten alloy
- Maximum Temperature Variance: 1100°C in crucible and heating panels
- Input Power: 130 kVA (200A per phase)
- Control Voltage: 230V, 50 Hz, 24VDC
- Protection Class: According to CSN EN 60529
- Weight of Furnace: Approximately 3800 kg (excluding accessories)
- Total Operational Weight: Approximately 6000 kg
- Noise Level: Approximately 55 dB during operation
- Crucible Model: BPK800
- Heating Elements: 120 kW total, divided into 12 panels of 10,000 W each at 400V
- Hydraulic Unit Model: SMA05-62/17.0-D11-60S.OB-XXXX/02400 (by ARGO-HYTOS)
Project Value
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Ivan Sikirica
Global Head of Sales