(2018) DEMA Robotized Welding Line
Rotor and Stator Production Line: Frame Sizes 160-250 mm for 11-55kW Motors
Advanced Rotor and Stator Production Line for 11-55kW Motors
This Robotized Welding Line is a high-tech assembly and welding solution optimized for electric motor components with frame sizes 160–250 mm. This comprehensive line integrates high-performance ABB handling robots (IRB 6700 and IRB 7600) with DEMA specialized equipment, including a welding unit on a turning table and a stator core palletizer. It also includes a Whitby slot insulation machine, making it a versatile 22,000 kg system capable of handling complex manufacturing tasks for rotor and stator production.
Industry
Electric Motors
Sale Type
Private Treaty
Manufacturer
DEMA
Country
Poland
Machine Type
Robotized Welding Line
Year of Manufacture
2018
This line consists of:
- (2018) ABB IRB 6700 Sheet Handling Robot
- (2018) BIMAC DEMA 2 Sheet Palletizer
- (2018) DEMA Welding Unit on Turning Table
- (2001) WHITBY SIMI-15V MULTI Slot Insulation
- (2018) ABB IRB 7600 Stator Core Handling Robot
- (2018) DEMA Stator Core Palletizer
Technical Details
- Year of Manufacture: 2018
- Machine Type: DEMA Insulation Machine SIMI – MULTI
- Power Supply:
- Frequency: 50 Hz
- Electric power: 25 kW
- Auxiliary Equipment Voltage: 24 V
- Supply Equipment Voltage: 400 V
- Rotor Package Length[mm]: 160-250
- Stator Package Length[mm]: 100-400
- Lamination Length[mm]: 250-454
- Width[mm]: 11490
- Depth[mm]: 9320
- Height[mm]: 4000
- Noise level[dB]: < 80
- Weight with standard equipment [kg]: 22000
- Maximum Amount of Aluminum: 15kg
- Additional Restrictions: Tool availability
Tool Specifications:
- Casting Molds:
- 160 4/6-pole + 180 2-pole: Φ160 mm
- 180 4/6-pole + 215 2-pole: Φ180 mm
- 200 4/6-pole + 200 2-pole: Φ200 mm
- 225 4/6-pole + 225 2-pole: Φ225 mm
- 250 4/6-pole + 250 2-pole: Φ250 mm
- Note: The casting molds are compatible with the IDRA machine, allowing for versatility in rotor core production.
- Technological Mandrel:
- AD – AF Column Dimensions Table: Provides essential dimensions for the technological mandrel used in the casting process.
Project Value
End-to-end project management covering acquisition, disassembly, logistics, and compliance — executed with precision and global fluency.
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Total Project Cost
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Ivan Sikirica
Global Head of Sales