(1995) BÜHLER Aluminum Die Casting Cell
Rotor and Stator Production Line: Frame Sizes 160-250 mm for 11-55kW Motors
9,200 kN Automated Cold Chamber Die Casting System
Centered around a heavy-duty 1995 BÜHLER H-800 B press with 9,200 kN of clamping force, this comprehensive cold chamber die casting line is highly optimized for aluminum motor component production. The fully integrated cell ensures automated material flow via a 2015 STOTEK melting furnace and an ITALPRESSE casting ladle, supported seamlessly by a modern suite of ABB handling robots and a Fjellman trimming press.
Industry
Electric Motors
Sale Type
Private Treaty
Manufacturer
Bühler
Country
Poland
Machine Type
Die Casting Cell
Year of Manufacture
1995
This line consists of:
- (2015) ABB IRB 4600 M2004 Robot Cell
- (2014) ABB IRB 6640 M2004 Robot Cell
- (2015) STOTEK SMGS05-1.5 Melting Furnace
- (2005) ITALPRESSE CAM3 Casting Ladle
- (1995/2019) BÜHLER H-800 B Aluminum Die Casting Press
- (2015) ABB IRB 6700 M2004 Handling Robot
- (1995) FJELLMAN Trimpress
Technical Details
- Year of Manufacture: 1995
- Model: H-800 B
Pressure and Flow Specifications:
- Minimum Metal Pressure: 150 bar
- Maximum Metal Pressure: 820 bar
- Minimum Metal Flow Rate: 22 dm³/s
- Maximum Metal Flow Rate: 123 dm³/s
Clamping Unit:
- Maximum Clamping Force: 9,200 kN
- Mold Height: 330 – 1,050 mm
- Mold Opening Stroke: 900 mm
- Maximum Clamping Pressure: 100 N/mm²
- Minimum Mounting Dimensions: 720 x 720 mm
- Ejector Stroke: 175 mm
- Ejector Force: 340 kN
- Column Spacing: 900 x 900 mm
- Column Diameter: 180 mm
- Column Extraction: 7,900 mm
Casting Unit:
- Dynamic Casting Force: 265 kN
- Pressing Force: 650 kN
- Piston Stroke: 580 mm
- Maximum Piston Speed: 6.81 m/s
- Lubrication System Capacity: GED-2: 5 dm³, GED-3: 10 dm³
- Nitrogen System Capacity: 175 dm³
- Maximum Nitrogen Pressure: 135 bar
- Fully Charged Pressure: 200 bar
Drive System:
- Drive Motor Power: 55 kW
- Motor Speed: 1,500 RPM
- Pump Flow Rates: 1,181 l/min and 92 l/min
- Filtration Accuracy: 10 µm
- Heat Exchanger Pressure: 3 – 10 bar
- Cooling Water Temperature: 5 – 30°C
- Pump Block Pressure: 0 – 160 bar
Project Value
End-to-end project management covering acquisition, disassembly, logistics, and compliance — executed with precision and global fluency.
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USD
Total Project Cost
See It in Action
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Ivan Sikirica
Sales - Europe